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Simulation And Prototyping Key Steps In EPS Mould Development

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Simulation And Prototyping Key Steps In EPS Mould Development

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Brand Name : PIN SHENG

Model Number : Customization

Certification : ISO9001:2015

Place of Origin : CHINA

MOQ : 1

Price : negotiation

Payment Terms : T/T LC

Supply Ability : 100pcs per month

Delivery Time : 6-10days

Warranty Period : 1year

Mold life : 100,040times

Raw Material : Aluminum alloy

Port : SHANGHAI/NINGBO

EPS density : 5-51

weight : 500

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EPS molds are used to create custom-shaped expanded polystyrene foam products. The mold design and manufacturing process is crucial for producing high-quality EPS parts. Here are some key aspects to consider:
Mold Materials:
Aluminum and steel are common mold materials for EPS. Aluminum is lightweight and cost-effective, while steel offers greater durability and precision.
The mold material must be able to withstand the heat and pressure of the EPS expansion process.
Mold Cavity Design:
The mold cavity shape directly determines the final product geometry.
Draft angles, ejection mechanisms, and parting line placement are critical for part removal and dimensional accuracy.
Multi-cavity molds allow for higher production volumes in a single cycle.
Bead Fusion:
The EPS beads must properly fuse together within the mold to create a cohesive, structural part.
Bead size, density, and fusion properties affect the mold design and expansion process parameters.
Improper bead fusion can lead to weak points or voids in the final EPS product.
Manufacturability:
Cycle time, demolding, post-processing, and packaging needs must be considered for efficient, high-volume production.
Mold cooling, heating, and automation features impact the overall manufacturing process.
Simulation and Prototyping:
CAE (computer-aided engineering) tools are used to model the mold filling, bead expansion, and part ejection.
Item Spec
Raw Material Aluminum alloy
Warranty Period 1 year
Application EPS box
Production Cycle 1-2 Months
Mold Test YES
Mold life 100,000times
Dimension Customization
Cavity Negotiation or Customization

Simulation And Prototyping Key Steps In EPS Mould Development

Simulation And Prototyping Key Steps In EPS Mould Development


Product Tags:

EPS Mould Simulation

      

EPS Mould Development

      

EPS Mould Prototyping

      
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